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Ndt certified forged parts custom steel die forgings stainless steel forging parts forged gear



Keywords:

FORGING COMPONENTS


Basic Info.

Model NO.
8541
Molding Technics
Pressure Casting
Application
Machinery Parts
Material
Steel
Heat Treatment
Quenching
Surface Treatment
Passivation
Forging Tolerance
+/-0.1mm
Standard
AISI
Certification
CE, RoHS, ISO 9001:2000, ISO 9001:2008
Process
Hot Forging - Heat Treatment - CNC Machining
Price Terms
EXW, Fob, CIF, DDP
Size
Min Dia100mm, Max Dia 6000mm. Max Length 6000mm
Weight
10kg~10ton
Shape
Ring, Shaft, Round Bar, Block, Sleeve, Wheel, Cyli
Warranty
18 Months
Package
According to Client's Requirements
Drawing Customized
Yes
Samples Customized
Yes
Transport Package
Wooden Package and Canton Case or as Per Customers
Specification
middle and large size
Trademark
no
Origin
China
Production Capacity
10000 Tons/Year

Packaging & Delivery

Package Size
40.00cm * 50.00cm * 60.00cm
Package Gross Weight
100.000kg
Lead Time
30 days (1 - 1 Pieces)
To be negotiated ( > 1 Pieces)
 

Product Description

Custom Sugar mill gearbox Slewing gear box

  1,We have advanced forging equipments, including ring rolling machines, 1000T hydraulic presses, 750kg forging hammers, 1T air hammers, 2T, 3T, 10T hydraulic forging hammers, etc. It can produce various types of forgings from 10kg to 10 tons. Whether it is free forging or simple die forging products, the company can meet the requirements for forgings of various shapes.
  2,In addition, we are also equipped with several heat treatment furnaces (equipment) to ensure that forgings meet their performance requirements after heat treatment.
 3, In order to ensure product quality, the company has a well-equipped laboratory that can conduct precise laboratory analysis of raw materials and mechanical properties.
  4,At the same time, the company also introduced high-precision processing equipment such as CNC lathes, machining centers, deep hole processing equipment, and milling machines to achieve full independent production from forgings to finished products.
  5,It is worth mentioning that our entire production process is controlled independently and there is no outsourced processing. This means that every step from raw material procurement, forging processing, heat treatment to finished product delivery is strictly controlled by us.
  6,Through refined management and cost control, we are able to provide customers with more competitive prices while ensuring product quality.
 

Product Description

1, Raw material: use ESR ingot. ESR need to melt twice, secondary refining process.Non metallic inclusions in steel are absorbed by slag.
2, Heat - Natural gas heating furnaces are monitored and controlled by computer programs to ensure precise heating within set time and temperature range as required.
3, Forging
4, Normalized:can improve the toughness of steel
5, Aligning
6, Pre-machining
7, Make UT (ultrasonic) inspection
8, Heat treatment: Quenching&Tempering, to meet mechanical performance requirements.
9, Deep hole drilling
10, Precision machining, to achieve dimenssion on drawings.
 

The materials we can forging

Stainless Steel:SS201,SS301, SS303, SS304, SS316, SS316L,SS416 ,AISI 440C,17-4PH etc.
Steel/Alloy:mild steel, Carbon steel, 4140, 4340,65Mn,60Si2Mn, Q235, Q345B, 1020steel, 1045steel,A106,A105, A570-50,CR-MO4130,Astm A487 grade 9A, 52100 Bearing steel ,S45c, Sm490A, AVP/S235JRG2,DD14, 1.0037 ,etc, ASTM 1197-47, 25CRMO4V,SCM435, 11SMNPB30,1.0718,.A36
Brass:HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 ,Bronze 660, C93200,Bronze CDA873 or 956,CDA873,C95600,MAILEABLE IRON ASTM A47-77, etc.
Copper:C11000,C12000,C12000 C36000,C100 etc.
Aluminum:AL1100,AL6061, Al6063-T6, AL6082, AL7075, AL5052, A380 etc.
Titanium:CP Ti,Ti-6Al-4V, Ti-6Al-4V Eli,Ti-3Al-2.5V,Ti-5Al-2.5Sn, Ti-5Al-2.5Sn Eli,Ti-0.05Pd, Ti-0.2Pd, Ti-6Al-7Nb,Ti-13Nb-13Zr,Ti-0.1Ru,Ti-3Al-8V-6Cr-4Mo-4Zr,Ti-6Al-4V-0.1Ru,Etc.
The Surface Treatment:Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Dacromet, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc.

Product Inquiry

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Forging

Our advanced forging capabilities deliver superior strength and durability for critical components. Using both hot and cold forging processes, we create complex geometries with exceptional mechanical properties. Our ISO 9001 certified processes ensure consistent quality and dimensional accuracy for automotive, industrial, and machinery applications. With precision tooling and rigorous quality control, we produce forged parts that withstand extreme conditions while maintaining optimal performance and longevity.


Forging

Our advanced forging capabilities deliver superior strength and durability for critical components. Using both hot and cold forging processes, we create complex geometries with exceptional mechanical properties. Our ISO 9001 certified processes ensure consistent quality and dimensional accuracy for automotive, industrial, and machinery applications. With precision tooling and rigorous quality control, we produce forged parts that withstand extreme conditions while maintaining optimal performance and longevity.


Forging

Our advanced forging capabilities deliver superior strength and durability for critical components. Using both hot and cold forging processes, we create complex geometries with exceptional mechanical properties. Our ISO 9001 certified processes ensure consistent quality and dimensional accuracy for automotive, industrial, and machinery applications. With precision tooling and rigorous quality control, we produce forged parts that withstand extreme conditions while maintaining optimal performance and longevity.


Forging

Our advanced forging capabilities deliver superior strength and durability for critical components. Using both hot and cold forging processes, we create complex geometries with exceptional mechanical properties. Our ISO 9001 certified processes ensure consistent quality and dimensional accuracy for automotive, industrial, and machinery applications. With precision tooling and rigorous quality control, we produce forged parts that withstand extreme conditions while maintaining optimal performance and longevity.


Forging

Our advanced forging capabilities deliver superior strength and durability for critical components. Using both hot and cold forging processes, we create complex geometries with exceptional mechanical properties. Our ISO 9001 certified processes ensure consistent quality and dimensional accuracy for automotive, industrial, and machinery applications. With precision tooling and rigorous quality control, we produce forged parts that withstand extreme conditions while maintaining optimal performance and longevity.


Casting

Precision casting solutions that transform raw materials into complex, high-performance components. Our DIN EN 10213 compliant processes include investment casting and sand casting techniques for both ferrous and non-ferrous metals. We specialize in producing intricate shapes with excellent surface finish and dimensional stability. From prototype development to mass production, our casting services deliver cost-effective solutions for automotive, machinery, and industrial applications with consistent quality and reliability.